New Inkjet Power: The Revolutionary Path Of Non - Permeable Material Printing

New Inkjet Power: The Revolutionary Path Of Non - Permeable Material Printing

A game-changer in printing challenges

Impermeable materials like plastic, metal, and glass were once a challenge for industrial printing, with traditional methods prone to problems like blurred markings and wear. The Shenyang Faith dual-head online inkjet printer revolutionized this landscape. With print speeds up to 406 m/min and a resolution of 600 x 600 DPI, it features real-time cost accounting and remote management supported by an embedded Linux system. It can also seamlessly integrate with production lines via USB, RS232, and TCP/IP interfaces, making it a core tool for improving efficiency and traceability in industries such as food, pharmaceuticals, and industrial manufacturing.

Technological Evolution: From Challenges to Breakthroughs
Facing challenges of poor adhesion and insufficient durability, Shenyang Faith offers food-grade, water-based, and oil-based inks specifically designed for cardboard, plastic, metal, and leather, achieving strong adhesion, fast drying, and withstanding temperature fluctuations in the operating environment from 0 to 45°C. The device's TI AM3358 industrial CPU and Xilinx Spartan6 industrial FPGA, combined with dual-nozzle stitching technology (single-head print height 12.7mm, dual-head print height 25.4mm), achieve precise ink drop control and seamless printing. A continuous ink supply system (42ml ink cartridges or large-capacity ink bags) reduces maintenance downtime, and intelligent software supports real-time data management, pushing the technology from "usable" to "useful."

Diverse Applications: Printing Innovation Across Industries

In the food and beverage industry, it can accurately print production dates (e.g., "2023/10/08") and batch numbers on plastic bottles, metal cans, and paper bowls, supporting 1-6 grayscale levels for clear marking. It is compatible with food-grade inks, meets industry safety standards, and features quick changeovers to accommodate multiple product lines. In the pharmaceutical sector, 600DPI high-resolution printing ensures legible fine text and GS1-standard barcodes on medicine bottles and medical devices. Variable data printing (such as serial numbers and dynamic QR codes) enhances traceability and anti-counterfeiting. In automotive manufacturing, the equipment's stainless steel body is corrosion-resistant. Combined with oil-based inks, it can print serial numbers on metal and plastic components, ensuring the markings remain intact even in high-temperature environments. The consumer electronics industry can also use the equipment to print serial numbers and brand logos, achieving "one item, one code" and direct printing of decorative patterns, balancing functionality with aesthetics while eliminating labeling and streamlining the production process.

Performance Optimization: Unleashing the printer's Maximum Potential

Optimization requires a multi-faceted approach: ink selection should match material properties (e.g., water-based ink for plastic, oil-based ink for metal). Real-time ink level monitoring using RFID chips prevents printing from being affected by ink shortages. The printhead is detachable for independent maintenance, requiring regular automated cleaning to prevent clogging (optimal printing distance is 1-2mm) and ensure print quality. Environmental control requires maintaining a humidity of 30-70% RH to prevent dust from affecting the nozzles. When integrating with production systems, TCP/IP interfaces can be used to connect to ERP systems for automatic data transmission and synchronization with production line speeds (e.g., connecting to conveyor belts). Operators must be familiar with the 7-inch high-definition touchscreen, master multi-language switching (supporting over 40 languages, including Chinese, English, and Arabic), and troubleshoot. A quality control system must also be established to regularly check print accuracy (such as calibration of parameters like 720×1440 dpi), assess label adhesion, and promote continuous improvement.

The Future Has Arrived: Continuous Innovation and Unlimited Possibilities

The Shenyang Faith dual-head online inkjet printer has become a leading force in the industrial marking of non-permeable materials. Its dual-nozzle technology, multi-ink compatibility, and industrial-grade hardware have redefined product identification and traceability. With the expansion of ink formulations (such as infrared UV inks) and the advancement of software systems (such as multi-machine linkage control, allowing a single computer to operate multiple devices), it will unlock potential in a wider range of sectors, including packaging, electronics, and automotive parts. This is particularly true for applications requiring compliance marking (such as food expiration dates and pharmaceutical batch numbers), injecting even greater impetus into smart manufacturing.